New Brewery - First Brew

Get advice on making beer from raw ingredients (malt, hops, water and yeast)
steve_flack

New Brewery - First Brew

Post by steve_flack » Sat Feb 10, 2007 6:41 pm

Well today was the day to fire up the new brewery for it's first outing. A partial success in that although beer came out at the end, it didn't quite go exactly to plan. Anyway first some pics of the brewery.

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The whole brewery. It's in the front third of the garage. The back bit is a utility room. I put the partition up.

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The actual brewery bit. It has two 70quart Igloo coolers, a 75L Brupaks boiler with 2x3kW elements and two pumps. Currently it I haven't built the RIMs bit so today's was just a test of the core bits.

Anyway today's recipe was a light pale ale. Here's the recipe.

20L of SG 1.035, 29 IBU, 4 SRM

Lager Malt 2.72kg
Caramalt 230g
Melanoidin Malt 80g

Mash at 65 for an hour

Amarillo (9%) 15g all of boil
Amarillo (9%) 15g last 15 mins
Amarillo (9%) 10g at turn off.

Boil 1 hr. ferment with safale-04.

I really like Amarillo by Crouch vale brewery so this was an attempt at a light version of it.

The Brew Day

First crush the grain using my new mill. It's a barley crusher that I got from the states. Quite reasonable price including shipping and worked a treat.

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The mash tun is fitted with a manifold and a recirculation thingy. I plan on batch sparging.

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I loaded the grain into the tun dry and then pumped the water through the manifold (underletting). This worked great - no lumps. Sadly however the strike water was too cool (75C) and the mash temp ended up at 60-62C and I never really got it any higher even by adding boiling water. In future I should heat the strike to 80C. This beer will probs be a bit drier than I was intending.

The batch spage was uneventful and the boil was on the go. The two elements made short work of getting to the boil and got the 24-ish litres to boiling in about 15 minutes. Once at the boil I turned off one of the elements.

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It looks a long way to the bottom....

I used an immersion chiller to cool the beer which worked OK but most of the coils were out of the wort as the chiller is designed for much more wort.

The beer was pumped into the fermenter and pitched with Safale S-04. I got about 1.033 which was a bit low but I ended up with about 2 liters more wort than I intended so the efficency was about what I expected 75%-ish.

Lessons learnt

1. If the mash tun and the grain are both very cold then you need to increase the strike temperature to about 80C.
2. Or build that RIMS!!!
3. The kettle losses after pumping out the wort are about 1-2 liters. This is quite a lot on a 20L beer - brew more beer!
Last edited by steve_flack on Sat Feb 10, 2007 7:49 pm, edited 1 time in total.

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Andy
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Post by Andy » Sat Feb 10, 2007 6:56 pm

Nice one Steve!

You should have checked out Seveneer's website re: underletting and the need to bump the strike temp up 8) But you've learn the lesson now :lol:
Dan!

steve_flack

Post by steve_flack » Sat Feb 10, 2007 6:58 pm

That would be about the only bit of advice I didn't nick from him!!! :wink:

tubby_shaw

Post by tubby_shaw » Sat Feb 10, 2007 7:01 pm

Very nice 8)

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Post by Andy » Sat Feb 10, 2007 7:13 pm

Is one of the coolboxes the HLT then ?
Dan!

steve_flack

Post by steve_flack » Sat Feb 10, 2007 7:17 pm

Yep, the bottom one. It's only used to store the water for the second batch sparge so it's only in there for 5-10 minutes. The HLT doesn't have a heater as the water won't lose that much heat in that time.

As I batch sparge I don't have to worry about how quick I drain the mash tun. So long as it doesn't set, I can go as fast my pump will drain it.
Last edited by steve_flack on Sat Feb 10, 2007 7:19 pm, edited 1 time in total.

steve_flack

Post by steve_flack » Sat Feb 10, 2007 7:18 pm

DaaB wrote:Great manifold too 8)
It took bloody hours cutting the slots in that!

steve_flack

Post by steve_flack » Sat Feb 10, 2007 7:23 pm

The safale seems to be up for it. It's started bubbling under two hours after pitching.

SteveD

Post by SteveD » Sat Feb 10, 2007 10:34 pm

Nice one! Now I'm suffering from gear-envy. Still in the realm of plastic buckets and heavy lifting until I get the shed sorted out.

You could try a mixture of underletting and adding the liquor from above at the same time. Underletting helps prevent a stuck mash.

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Post by Belto » Sat Feb 10, 2007 11:09 pm

very similar to my set up in the green house[img]C:\Documents%20and%20Settings\Administrator\Desktop\New%20Folder[/img]

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Post by Belto » Sat Feb 10, 2007 11:10 pm

sorry guys
just trying to post an image help obviously required

steve_flack

Post by steve_flack » Sat Feb 10, 2007 11:23 pm

You need to host the image somewhere on a webhost. The img tags work in a similar way to how they do in HTML.

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Post by Belto » Sat Feb 10, 2007 11:51 pm

well anyway while I get that sorted, image wise, that is like my wife would like it sorted, clean and tidy and well organised, she must be joking, you must be an engineer of some sort,but I am in the greenhouse with it raining and pouring and taking my life in my hand at a first grain brew. really excited at to designing and producing my own home madre brew

Seveneer

Post by Seveneer » Sun Feb 11, 2007 12:01 am

steve_flack wrote:That would be about the only bit of advice I didn't nick from him!!! :wink:
re. the strike temp. I use 82C for my mash. A bloody good stir results in 66-67C mash. Of course once you get the RIMS/HERMS sorted it won't matter that you miss your mash temp by a few degrees.

I'm really glad it's coming together Steve. Don't hesitate to ask if you need any help mate. looking good so far.

/Phil.

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Post by iowalad » Sun Feb 11, 2007 12:14 am

I get gear envy everytime I look at this site. Nice work Steve.

I am leaning towards the Barley Crusher over the Malt mill. I am nowhere near a decent homebrew store and shipping is killing me.

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