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Brewday at Wibbler's 5.Nov.2010

Posted: Tue Nov 09, 2010 11:35 am
by bosium
Hi all,

I was lucky enough to spend last Friday the 5th brewing with Phil Wilcox of Wibblers Brewery, in Mayland Essex. I took some pictures and I thought I'd share them for those who might be interested. Wibblers are one of the micros local to me, and I have to say I was very impressed with the quality of beer they are making. Phil himself is a top bloke (as is his dad, who also works there), and extremely generous with his time and beer.

I got there just after 7am after getting a little lost in the back roads of the Dengie Peninsula here in Essex, but made it just in time to help dough the mash in. The brewery is located on a farm near Latchingdon, and there is a herd of cows who enjoy the spent grain from the brewing.

Phil was making 10 barrels of his Christmas specialty beer, I believe it's called "Santa's Day Off". I won't go into the recipe but I can tell you that Phil only uses top quality ingredients for all of his beers. I was impressed to see him use the likes of Fuggles, Kent Goldings and Challenger throughout, even for bittering. As he says, he brews to make good beer, not for 'accounting'.

The brewery itself consists of two brewing rigs. In the old building, there is his 2-barrel system which he tells me was originally his homebrewing rig! Who here on the board can say they have a 2-barrel homebrew system?! He still uses it from time to time when making small batches, but the majority of the brewing is done on the new, big ABUK system next door. It's a 10-barrel three-vessel system, panelled in wood for the rustic effect.

For fermentation, he has three (I think they are 20 barrel) glycol-jacketed open fermenters. He also has the facility to filter his beer, and a counter-pressure bottling system. He tells me he has recently struck a deal with ASDA to stock some of his bottled beer and this is what drove the need for a bottling system.

I stirred the mash while it was being doughed in (back-breaking) and shovelled out the spent grain to feed to the cows with the help of Ollie, his brewery assistant. I tried many of his beers that day, and he even tried a few of mine. My favourite was "Hoppy Helper", an american pale, which was just lovely and drinkable with the citrusy tang I have come to love. He was also kind enough to send me home with a polypin of "Dengie Devil"; a deliciously dark, slightly roasty bitter made with Nelson Sauvin. I racked it into a corny keg as soon as I got home and put it on tap. It's superb with warm camembert on toast.

Anyway, the pics:

Re: Brewday at Wibbler's 5.Nov.2010

Posted: Tue Nov 09, 2010 11:38 am
by bosium
HLT and Mash Tun
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Copper and Fermenter 1
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Brewery Control Panel
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Glycol System and Grain Hopper
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Grant / Underback
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Sparge
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Spent Grain, for the...
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...Cows!
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A Hop Addition
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Heat Exchanger
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CIP'ing the Fermenter
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Filtering System
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Counter-Pressure Bottler
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20-odd Kilo of Yeast
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Dengie Devil on tap at home :)
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...with Camembert on Toast
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Re: Brewday at Wibbler's 5.Nov.2010

Posted: Tue Nov 09, 2010 11:48 am
by GrowlingDogBeer
I picked up some of the Wibblers Beers in ASDA the other week strangely enough. Hoppy Helper was my favourite as well. I may have to get over the brewery for a visit, I think I can probably find it as it's about 100 yards down the road from my old Primary School.

Re: Brewday at Wibbler's 5.Nov.2010

Posted: Tue Nov 09, 2010 2:08 pm
by BeerBloke
Thanks for the write up Bosium!

The Christmas beer is 'Santas Night Off' Image but you were close enough :wink:

Oh and just in case anyone thought our brewery had shrunk the main plant is 18bbls.

Visitors always welcome, just give me a bit of notice!

Re: Brewday at Wibbler's 5.Nov.2010

Posted: Tue Nov 09, 2010 2:15 pm
by bosium
Sorry Phil, I'm new to this reporting job!

Love the inflatable reindeer! :D

Re: Brewday at Wibbler's 5.Nov.2010

Posted: Tue Nov 09, 2010 10:55 pm
by Dennis King
I had the privilege of visiting last year, was very impressed, never got to ask the questions I wanted as I was just like a kid in a toy shop. As you said top set up top bloke.

Re: Brewday at Wibbler's 5.Nov.2010

Posted: Wed Nov 10, 2010 8:13 am
by WishboneBrewery
Looking you had a really good day, cool :) Does that Grain hopper work on Compressed air to get it to the Malt Hopper?

When do you start the new job then??? ;) ;)

Re: Brewday at Wibbler's 5.Nov.2010

Posted: Wed Nov 10, 2010 2:03 pm
by awalker
The new bottler looks good Phil, can Ollie keep up with it?