I had a similar issue with one of my beer lines, loads of foam and you could hear the gas going though the beer tap (I use old Newquay Steam beer taps mounted on the bar). This was the same over 3 different kegs, which I swapped to the other line without an issue, so not due to over carbonation.
I have a couple of metres of beer line outside the fridge and this does warm up and cause a bit of foam for the first 1/3 pint until the line cools (they are insulated).
Eventually I replaced the tap assembly with a spare (I have lots of Newquay Steam beer taps

Regarding pressure gauges you can put some inline that allow you to check pressure real time, all the time. I find these a real godsend as the gas manifold gauges are a bit hit and miss.
