The shiney upgrade begins... (eventually!)

The forum for discussing all kinds of brewing paraphernalia.
User avatar
alexe
Steady Drinker
Posts: 93
Joined: Sun Oct 26, 2008 8:27 pm
Location: Zug, Switzerland

The shiney upgrade begins... (eventually!)

Post by alexe » Thu Nov 01, 2012 1:12 pm

Well after many months of planning, designing, experimenting, re-designing, thinking and re-re-designing the upgrade to a shiney new brewery is beginning!

My shiney stock pots arrived yesterday - 70l for HLT, 50L for Boiler, 33L for mash-tun and 33L for FV. (Got them from my local homebrew shop - bit more expensive than ebay or Bergland directly, but then no risk of having to pay the extortianate Swiss import duties.)

Image

I am planning a two tier HERMS system, like this

Image

using an Arduino based controller to control the HLT and HERMS, as well as log data.

Progress will most likely be slow (given how long it has taken me to get this far...), bit I will post pics and report on progress as I go...

(Sorry highlander)

Deller12

Re: The shiney upgrade begins... (eventually!)

Post by Deller12 » Thu Nov 01, 2012 2:05 pm

Nice drawing keep the updates rolling

User avatar
barneey
Telling imaginary friend stories
Posts: 5423
Joined: Mon Jul 25, 2011 10:42 pm
Location: East Kent

Re: The shiney upgrade begins... (eventually!)

Post by barneey » Thu Nov 01, 2012 9:29 pm

Are you hard plumbing or silicon hose?
Hair of the dog, bacon, butty.
Hops, cider pips & hello.

Name the Movie + song :)

User avatar
alexe
Steady Drinker
Posts: 93
Joined: Sun Oct 26, 2008 8:27 pm
Location: Zug, Switzerland

Re: The shiney upgrade begins... (eventually!)

Post by alexe » Thu Nov 01, 2012 10:00 pm

Nice drawing keep the updates rolling
Used Google Sketchup...
Are you hard plumbing or silicon hose?
A bit of both. I plan to have copper pipe with silicon tube at either end for pumping the wort from the mash-tun to the boiler

User avatar
alexe
Steady Drinker
Posts: 93
Joined: Sun Oct 26, 2008 8:27 pm
Location: Zug, Switzerland

Re: The shiney upgrade begins... (eventually!)

Post by alexe » Sun Nov 25, 2012 3:19 pm

The stand starting to take shape...

Image

Belter

Re: The shiney upgrade begins... (eventually!)

Post by Belter » Sun Nov 25, 2012 7:05 pm

I'm hoping to do an Arduino type application to my brewery. Are you writing the code yourself or have you downloaded it fom somewhere?

Cheers

Belter

User avatar
alexe
Steady Drinker
Posts: 93
Joined: Sun Oct 26, 2008 8:27 pm
Location: Zug, Switzerland

Re: The shiney upgrade begins... (eventually!)

Post by alexe » Sun Nov 25, 2012 7:18 pm

I wrote my own...

The code can be found in this post

viewtopic.php?f=6&t=49714

User avatar
alexe
Steady Drinker
Posts: 93
Joined: Sun Oct 26, 2008 8:27 pm
Location: Zug, Switzerland

Re: The shiney upgrade begins... (eventually!)

Post by alexe » Sun Feb 24, 2013 3:23 pm

The new brewery is starting to take shape...

The brewstand is now complete, varnished and in position. I would have preferred to have wheels but because of the drain the garage floor slopes, so I need to have height adjustable feet.

Image

The HLT is nearly complete - just need to sort out the electrics and calibrate the sight-glass

Image

The HERMS heat exchanger and the Mash tun are pretty much complete

Image
Image

The complete brewery

Image

The new FV

Image

One of the main objectives of the brewery was to make the brewery simple and easy to use. To prevent having to lift the boiler to drain beer into the FV, I put the boiler on the same level as the mash-tun and then plan to use the HERMS recirculation pump to transfer the wort. I added some pipe and then, by moving the HERMS return pipe, and adding a shor ttransfer hose, the wort can be transferred, like this

ImageImage

I can then use gravity to drop the wort from the boiler into the FV. The tap in the pipe, is to allow me to take wort samples for gravity and ph measurement during the transfer.

Now, just need to finish off the electrics, test for water tightness and do a dry run! The clock is ticking as the old brewery is no more and beer stocks are decreasing...

User avatar
6470zzy
Telling everyone Your My Best Mate
Posts: 4356
Joined: Sun Jun 14, 2009 7:07 pm
Location: Cape Cod

Re: The shiney upgrade begins... (eventually!)

Post by 6470zzy » Sun Feb 24, 2013 3:47 pm

Very nice post, thanks for sharing the pictures, your brewery does indeed look nice and shiney =D> Enjoy it :D

Cheers
"Work is the curse of the drinking class"
Oscar Wilde

User avatar
dean_wales
Drunk as a Skunk
Posts: 991
Joined: Mon Jul 12, 2010 1:13 pm
Location: Welshman exiled in Exeter!

Re: The shiney upgrade begins... (eventually!)

Post by dean_wales » Sun Feb 24, 2013 9:11 pm

Nice to see someone else using the brass hozelock fittings to save money!

How are you finding them???
Click here for my cider pressing...
Click here to see my 20% Damson port experiment...
Click here for red wine from my allotment vine...

Cazamodo

Re: The shiney upgrade begins... (eventually!)

Post by Cazamodo » Mon Feb 25, 2013 5:35 pm

I'm slowly getting my HERMS set up are you going to insulate the pot or is that not really needed? I see you have quite small hose length for it too, where-as mine are quite long so I wasl planning to insulate everything..

User avatar
Hogarth
Under the Table
Posts: 1793
Joined: Fri Nov 30, 2007 1:30 am
Location: Brixton, London

Re: The shiney upgrade begins... (eventually!)

Post by Hogarth » Mon Feb 25, 2013 6:55 pm

Nice work, Alexe. Very smart indeed.

(Now you'll have to do something about that ugly old wort chiller on the wall. :twisted: )

User avatar
alexe
Steady Drinker
Posts: 93
Joined: Sun Oct 26, 2008 8:27 pm
Location: Zug, Switzerland

Re: The shiney upgrade begins... (eventually!)

Post by alexe » Wed Mar 06, 2013 9:19 pm

Thanks for the compliments - I hope it works as well as it looks... :D
Nice to see someone else using the brass hozelock fittings to save money!

How are you finding them???
In general they seem OK - I had one which jammed, but the rest work fine. Mine came from BES, and they are definitely cheaper than Camlock fittings...
I'm slowly getting my HERMS set up are you going to insulate the pot or is that not really needed?
I wasn't planning to, the heat exchanger keeps the temperature adequately. Probably not very efficient, but don't really want to hide the shiney SS....
(Now you'll have to do something about that ugly old wort chiller on the wall. :twisted: )
Don't be rude about my trusty chiller!!! :evil: [-X

I have been considering moving to a counter flow or plate chiller but this one works well. I'm also still not convinced about which route is best, immersion or counterflow. Both have advantages and disadvantages and the merits of both have been debated at length on various forums.

User avatar
alexe
Steady Drinker
Posts: 93
Joined: Sun Oct 26, 2008 8:27 pm
Location: Zug, Switzerland

Re: The shiney upgrade begins... (eventually!)

Post by alexe » Sun Mar 10, 2013 6:22 pm

Found a flaw in my design...

Getting the heat exchanger into position and back out again is a tricky, so fill have to fill and empty it in situ. Will need to add a tap of some sorts to fill and empty it...

](*,)

Apart from that the dry run went well :D

Now just need to sort out the electrics...

Fil
Telling imaginary friend stories
Posts: 5229
Joined: Sun Oct 16, 2011 1:49 pm
Location: Cowley, Oxford

Re: The shiney upgrade begins... (eventually!)

Post by Fil » Sun Mar 10, 2013 6:42 pm

Just a lil hiccup then not a show stopper :)
ist update for months n months..
Fermnting: not a lot..
Conditioning: nowt
Maturing: Challenger smash, and a kit lager
Drinking: dry one minikeg left in the store
Coming Soon Lots planned for the near future nowt for the immediate :(

Post Reply