Here's the recipe I ended up with:
Fermentables
5kg Maris Otter
0.5Kg Crystal (fairly dark crystal actually)
0.25Kg Wheat Malt
Target 23l. OG 1051
Hops
12g Galaxy Pellets First Wort 15% AA, 20 IBU
24g Galaxy Pellets 15m 15% AA, 19 IBU
20g Galaxy Pellets Flame Out (or steeped at 80C) 15% AA, 0 IBU
Total 39 IBU
Safale US05 Yeast
Water treatment - Dry Pale Ale setting from Graham's water calculator
This brew had a few quirks.....
Firstly, one of the elements on my HLT decided not to play ball and tripped the ring every time I tried to turn it on, so I ended up bringing 50L to strike temp on a single element which took 2.5 hours. Lesson learned - either fix it, or set the HLT on a timer so it's ready when I get up. I have timers, don't know why I didn't use one.
Ended up getting to temp at around 1100.
So, on with the brew. This is the first time I have used pellets and i have heard how fine the trub is and how easy it blocks hop strainers. Not having the foresight to go out yesterday and buy some fine mesh frying pan guards to adapt my H&G hop strainer, I thought I'd risk it by tying a muslin bag around it. Good idea, right ?

Here's the strainer plus muslin in the boiler ready to go.

I treated the HLT water with CRS and a Camden tablet last night. Here's the additional dry liquor salts for the boil. My rinky dink baby scales from Hong Kong arrived yesterday. £3.99 with a resolution of 1/100 of a gramme. Certainly takes the guesswork out of measuring these out.

Here's the grist. MO, Crystal and Wheat Malts

Here's the first wort hops - nicely vac packed and arrived from Australia in 7 days. 15% AA !!

And here's the pellets themselves. I was amazed how small these are - and how strong they smelt. Lovely, if not quite as emotionally satisfying as whole flower hops. I was really tempted to up the hop amounts as 12g of these just didn't look enough compared to chucking in big handfuls of whole hops.

Mash in. Here's where the fun starts though......
I thought I had calculated the strike temperature well today...I aimed for a 66C mash temp, thoroughly preheated my mash tun so there was no thermal mass to take into account and worked out that 75C would be the ideal strike temp given my cold grain. I heated the water in the HLT to 80C, ran my first liquor into the tun and was going to wait for it to drop to 75 then mash in. However - as soon as the water was in the tun, the thermometer read 74C, which was suspicious as it only took about 20 secs for it all to go from the HLT to the mashtun.....Hmmmmm.....
I mashed in anyway and got a thermometer reading of 64.6C. What's going on here? It seems too cold given the HLT temp. I cracked out a brand new emergency Ikea thermo I keep as a spare and tried that. 68C - much more like it. Checked it with a spirit thermo and it said the same thing. Going by democratic principles, it's my Hanna thermo that's reading wrong - and about 4C out at mash tem, which is no use at all.


Ok - so the Hanna is definitely going in for calibration tomorrow.
Anyway - with that sorted, I carried on.....

No more problems with the mash, nice easy sparge and the wort is up to the boil before the sparge is even quite done. I love the Bullfinch burner!

Preboil gravity 1043. Perfect!

Ooops - forgot this one. Mash pH at more or less a perfect 5.2
No more pics for a bit. After a perfect boil and a quick cool to 25C due to the lovely cold weather and water, I started running off to the FV. Very slow trickle. Oh well.....I thought I'd leave it for a while. No rush after all. 30 minutes later, I had collected less than a litre. Bugger. I blew some CO2 up the boiler tap, but it kept just slowing to a trickle and stopping entirely after a couple of seconds. Tried stirring it. Same thing.
Damn. It's the pellet trub from hell. So I sanitised my arm and guddled around to remove the muslin bag. Still had the same problem. At this point, I thought bugger it and just removed the hop strainer entirely, gave the wort a good stir to try and whirlpool it to build the trub cone in the middle, let it settle for a while and ran it off, resigned to the worst....
So it ran off beautifully - not really surprising with no filter. However - when I got to my 23l mark, I still had quite a lot of wort in the kettle and the liquid had only just about reached the trub level. Of course, I'd left my normal 3l boiler deadspace and hop absorbtion factor in the water calculation, but the pellet hops hardly absorb any water. Doh!
So I got my 23L as planned, and left the rest to cut my losses and not suck out too much trub. I could have probably got another 2.5L out of it, but it would have meant taking most of the pellet trub, and as it was i managed to leave most of it in the kettle. I didn't see any evidence of a trub cone from the whirlpool though....it was all pretty much evenly spread out across the bottom.

Here's the final wort. 23L at 1053. Pretty clear as well - sespacially given the fannying about with the hop strainer. Not bad at all.
So, trials and tribulations, but the brew ended up in the FV and pitched with US05 and a bit of Brupaks yeast nutrient. It's just begun to bubble after about 4 hours, so we're off and running.
The pellet trub fiasco has given me an idea for a simple, small and easy strainer that involves an elbow connector, a pipe screen and not much else. Should work, but I won't get a chance to test it until I brew with pellets again.
Also - I hope I'll get away with putting my sanitised hand in the wort. I'd been washing stuff up in hot water and brucleans for a while before, so my skin was probably pretty damn clean. Hopefully clean enough. We'll see....
Live and learn, eh?