A lazy day building in the sun!

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beermonsta

A lazy day building in the sun!

Post by beermonsta » Sun Apr 17, 2011 9:08 pm

Image
This is skiptonians brewery built today at chez beermonsta's along with help from Domclarke and yours truly.
Not bad for one day 8) :lol:
Tomorrow - upgrading my 50l thermopot to an 80l thermopot and making 2 IC's, one for skiptonian and one Dom.
To do...source some 3mm perforated stainless steel, now Muddydisco has tooled down #-o :cry: , to make 3 false bottoms.

Spud395

Re: A lazy day building in the sun!

Post by Spud395 » Sun Apr 17, 2011 9:35 pm

Looks like a good days work to me, JAF (Jealous As [censored])

boingy

Re: A lazy day building in the sun!

Post by boingy » Sun Apr 17, 2011 9:38 pm

Nice, but I can recommend 2mm perforated SS rather than 3mm.

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Naich
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Re: A lazy day building in the sun!

Post by Naich » Sun Apr 17, 2011 10:07 pm

Pure brewing porn. Phwoar. I'm coming over all Sid James.

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Kev888
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Re: A lazy day building in the sun!

Post by Kev888 » Mon Apr 18, 2011 9:04 am

Very smart indeed, yet another quality brewery is born!

Cheers
Kev
Kev

Scotty

Re: A lazy day building in the sun!

Post by Scotty » Mon Apr 18, 2011 9:36 am

Naich wrote:I'm coming over all Sid James.
How does Sid feel about that? :lol:

Nice one beermonsta. I have a NO 100l pot to cut and in the process of ordering another thermopot, 80l this time! :twisted:

What did you use to cut the holes? Q-max, holesaw etc?

beermonsta

Re: A lazy day building in the sun!

Post by beermonsta » Mon Apr 18, 2011 2:29 pm

Scotty Mc wrote:
Naich wrote:I'm coming over all Sid James.
How does Sid feel about that? :lol:

Nice one beermonsta. I have a NO 100l pot to cut and in the process of ordering another thermopot, 80l this time! :twisted:

What did you use to cut the holes? Q-max, holesaw etc?
both! - bosch cobolt holesaw from screwfix (approx 32mm) to make the hole in outer skin of the thermopot and qmax for all other holes (11mm for mashmaster then dremmeled out to size and 21mm for all 1/2 inch holes such as thermometer pockets, 3-piece taps taps, sight tubes (although for Dom's brewer today we used 16mm as he is using 10mm polycarbonate tube where as Skiptonians we used 22mm as he bought he sight tubes from Garth's kit)

DomClarke

Re: A lazy day building in the sun!

Post by DomClarke » Mon Apr 18, 2011 5:00 pm

And not forgetting the angle grinder for the hole in the outer skin on the bottom of the mash tun to put all the fittings in!

196osh

Re: A lazy day building in the sun!

Post by 196osh » Mon Apr 18, 2011 5:23 pm

Have a look at these looks good for the false bottom.

beermonsta

Re: A lazy day building in the sun!

Post by beermonsta » Mon Apr 18, 2011 9:53 pm

well today went equally as well. Here is Doms brewery pretty much finished
Image
Made a start on Skiptonians Immersion cooler and made the 4 coils. The aluminium strips I'll drill at work tomorrow that are going to be spacers. Went to pluming merchant and bought one or two fittings that we needed (read forgot!), bought some brass hozelock fittings from BnQ for the ends of the IC's, and also went looking for a supplier of perforated stainless steel. Managed to find someone localish and placed an order.

196osh - I looked at RS but decided that I wanted 316 (not 304) for the added corrosion resistance (as the metal is going to be sat in sweet wort for an hour an a half) plus rs is only 1/2 a mm thick.

So we have ordered 2mm hole (40% open area), 316 grade, 1.5mm thick perforated stainless steel (the same that Muddydisco used for his false bums, and I've seen/felt one or two and the quality is superb - mainly due to the thickness of the steel which feels heavy/solid/rigid).

This means we will have enough spare to make about 5 more false bottoms. So here it is...any one looking for a decent quality false bottom here is a head-up, we will be looking at around £50-£60 for the complete false bottom including stainless nuts for lifting the bottom of the deck, stainless handle and a pipe seal around the outside to protect the bare metal and create a tight seal. We will be able to make false bottoms for 50, 60 and 80 litre pots (as we have one of each to get exact measurements from :lol: ) but could make them to your own specification. Let me know if your interested. We will be making ours (Skiptonians/Doms and I) first to get good! and will take photos of all three so people will be able to see the quality.

Oh nearly forgot, more or less finished my upgrade from my 50l thermopot to a new 80l thermopot. Need to think about were I am going to install the thermocouple for the PID for the HERMS set up. Might put this on the side so the wires are out of the way.
Image.
Which also reminds me, probably going to have a full stainless brewery for sale soon including a 50litre HLT with sight glasses and 3-piece ball valve and dial thermometer, a 75 or 100litre boiler (not decided yet!) Boiler again with sight glass and ball valve, dial thermometer and copper hop stopper. Plus my original, but trusty 50litre thermopot with, yes you guessed it...3 piece ball vale and thermometer and stainless false bottom.
Pump, spinny sparge arm, IC even malt is optional :lol: again let me know if your interested - or keep an eye out in the for sale section.

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dcq1974
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Re: A lazy day building in the sun!

Post by dcq1974 » Tue Apr 19, 2011 1:38 pm

Nice :D
DCQ Ph.D

author in

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**OUT NOW**

To find out more and buy online, go to
http://as.wiley.com/WileyCDA/WileyTitle ... ption.html

beermonsta

Re: A lazy day building in the sun!

Post by beermonsta » Tue Apr 19, 2011 4:30 pm

and here is the perforated stainless steel...only ordered it yesterday afternoon 8)
Image
now where did I put my angle grinder :twisted:

DomClarke

Re: A lazy day building in the sun!

Post by DomClarke » Tue Apr 19, 2011 4:48 pm

Bad monsta! You gotta wait for me to join in!!

beermonsta

Re: A lazy day building in the sun!

Post by beermonsta » Thu Apr 21, 2011 9:23 pm

OK, so I spent several more hours today on building Skiptonians IC. If your recall from above the 8mm copper pipe had been measured into 4 six meter lengths, then coiled around a cornie, before being coiled tighter around a CO2 gas bottle.
For the next stage I went into work to make use of the pillar drill and machine vice. Fortunately I had already bought the aluminium strips and marked them out as I was going to use them on my Saturn V Immersion cooler, but I screwed up and bent the pipe too early hence why Saturn V uses stainless washers as separators!
So here is drilling of 144 holes...
Image
followed by cleaning up of the burrs using a belt sander and round file..
Image
Only took about 2 hours in total (Dom - your are going to do your own!!!) and here is the end result...
Image

Thought it'd be good to mention at this point don't forget to coil 2 of the 4 coils in the opposite direction. Top tip though if you forget you can make a coil change direction not by turning it upside down - as it will still be coiled the same way, but by taking one of the ends and passing it through the middle of the coil and pulling the rest of the coils after it until it is reversed. Here is the coils ready for threading...
Image

and so starts another several hours of painstaking feeding the copper coils onto the drilled aluminium strips. start the clock 17:16...
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one coil threaded @ 17:53....
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two and a bit @ 18:24...
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three and a bit @ 18:38...
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all four done @ 18:52...
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and another hour of wrestling the pipes into position ready to solder onto the 4 8mm to 22mm brass manifold @ 19:52...
Image

and 2 1/2 hours later or 4 1/2 in total today thats enough for me tonight. Time for a well earned beer.

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stu-le-brew
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Re: A lazy day building in the sun!

Post by stu-le-brew » Fri Apr 22, 2011 7:51 am

This is bringing a new dimension to shiny brewing gear - that's a work of art
Stu-le-brew
All stainless system, thanks supplier on EBay France
100ltr Copper gas powered
80ltr insulated Mash Tun (Thermopot)
70ltr electric HLT with home made digital temp controller (with PID and SSR)
pumped sparge system and pumped stainless immersion chilling system for summer use (using a ice/water-bath)

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